Production Monitoring

Engineers’ Disciplines

Multi-disciplined engineering team for complex products

Plastic Processing

Including materials, molding, injection and post injection work

Learn More

Metal Processing

Including CNC, Die cast, sheet metal and other technologies

Learn More

Female Engineer Uses CMM Coordinate Measuring Machine In Factory

Electronics

All that is required to make devices communicate, operate and come alive

Learn More

Assembly

Taking care of functionality, durability and an appealing look

Learn More

Quality

The processes and plan that guarantee consistent quality production

Learn More

Engineers’

Skill Sets

ENGINEERING ALONE IS NOT ENOUGH TO COMPLETE SUCCESSFULLY
A PRODUCTION MONITORING TASK.
TO BE SUCCESSFUL, MUCH MORE IS REQUIRED

Engineering

Checking the entire process from drawings, through processing, and inspection

Project Management

Making sure it happens on time, on budget, and including all stakeholders

Problem Solving

With intuition and experience we bring things back on track

Effective Communicators

Misunderstandings cause quality problems and delays

WHAT DO

WE MONITOR

SCHEDULE
PROGRESS

We follow up actual progress vs. the plan and issue daily reports

QUANTITY
BULK

We make sure the quantity that meets the quality standards is right

QUALITY
MEETS SPECS

We check daily that the quality is consistent and is inline with your specs

DELAY
ALERTS

We notify you, in real time, of risk of delays and offer a contingency plan

FACTORY
REPORTS

We follow the factory’s internal reports to identify warning signs

how it works

Monitoring production from the production floor is the best way
to influence your decision making and communicating
instructions to the factory in real time

Free Consultation

To find the most efficient monitoring process

Agreement

Scope, Schedule and Price

Execute

In the factory until the end

Daily Reports

Progress, Quality, Schedule, Issues to handle

Invoice

We send our invoice after you confirm we fulfilled our responsibility

We disengage

You continue to work with your factory independently or we continue supporting you according to your instructions

BEFORE WE GO

We offer a free consultation with you before we start the monitoring process

Risk Analysis

What and how big is the risk

Scope

What aspects of the product we inspect

Methods

According to what process and with what tool

Sample Size

The number of units we check

When & Where

Which site we should go to and what is the best timing

Schedule

Daily and final schedule and progress reports

Manpower

How many engineers
we plan to send to
each site

Communication

How do we communicate with you during the process?

Monitoring Progress

Progress monitoring is as important as quality monitoring.
Things change daily on the production floor and a daily
progress update is crucial for real-time decision making

All Departments

We monitor all departments in the factory to detect and alert the weak links

Tooling

Tooling can break or fail during production. Their maintenance schedule is very important

Raw Material

We follow the arrival schedule of the raw material and alert if the wrong material has arrived

Machines

Machines that are busy on other orders can be a major cause for delays. We follow that as well

Monitoring
The Time Plan

Progress

Checking planned vs actual progress can help us predict a delay

Resources

We check if the resources allocated by the factory are sufficient

External
delays

Sometimes the factory is working as planned. But their suppliers don’t

Mistakes

Finding mistakes during information transfer can prevent big delays

Constraints

Sometimes unexpected constraints appear. It is our job to find them ASAP

Monitoring Quality

Ongoing source inspection

Checking every lot

Everyday

Checking every aspect

Dimensions, visual, and more

Checking the Tooling

Proper operation

Checking re-work

Are they following your instructions?

IQC to Packing

Checking the entire process

Monitoring
Quantities

In every department

Shortages in one station will lead to delays in the next station. When these shortages accumulate, they create a snowball of delays. With daily quantity monitoring this risk can be controlled

Yield rates

Low yield rates may either force the factory to raise prices or spend time reworking some of the quantity. Finding that yield rates are lower than the target is something you want to know

Plan vs. Actual

We compare, daily, the actual output versus the original plan. We alert you in the event any process is running slower than planned, point out the cause and suggest solutions

Quantity packed

Quantity packed of finished goods is the most important indicator when it comes to monitoring quantities. This information appears clearly in our reports